
GAB02
Sold via Muthokinju
Heavy-duty zinc-coated gabion baskets manufactured from double-twisted 8 × 10 hexagonal steel wire mesh. Designed for stone filling and suitable for retaining…
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Maccafferi Zinc-Coated Gabion Baskets are robust, flexible wire-mesh containers designed to be filled with appropriately graded stones on site. Once assembled, connected, and filled, the baskets form strong, permeable, monolithic structures suitable for retaining soil, controlling erosion, protecting waterways, and supporting civil engineering works.
The gabions are manufactured from double-twisted hexagonal woven steel wire mesh in an 8 × 10 mesh configuration. The steel wire is heavily galvanized with a Class A zinc coating, providing protection against corrosion and improving durability in exposed environments. The double-twist construction helps prevent progressive unraveling if an individual wire is accidentally cut or damaged.
Key Applications of Gabion Basket
Zinc-coated gabions are suitable for:
• Gravity retaining walls
• Riverbank and shoreline protection
• River-training and water-management works
• Channel linings
• Weirs and hydraulic structures
• Bridge-abutment and culvert protection
• Slope stabilization
• Road and railway embankment protection
• Erosion and scour control
• Noise-barrier construction
• Landscaping and architectural features
Main benefits of Gabion Box
• Flexible construction that can accommodate minor settlement and ground movement
• Permeable structure that allows water to drain through naturally
• Reduces hydrostatic pressure behind retaining structures
• Double-twisted mesh provides stability and resistance to unraveling
• Heavy zinc coating protects the steel wire against corrosion
• Stronger selvage wires reinforce all panel edges
• Stone filling provides substantial mass and resistance to water and soil forces
• Can blend naturally into the surrounding environment
• Vegetation may establish within the stone voids over time
• Modular system allows different structure sizes and configurations
• Suitable for both engineering and decorative applications
Technical specifications
Property Specification
Product type Zinc-coated gabion basket
Mesh construction Double-twisted hexagonal woven steel wire
Mesh type 8 × 10
Nominal mesh opening, M 80 mm
Mesh tolerance -0/+10 mm
Zinc coating Class A heavy zinc coating
Wire tensile strength 350–375 N/mm²
Elongation at fracture Minimum 8%
Standard mesh-wire diameter 2.70 mm or 3.00 mm
Mesh tensile strength with 2.70 mm wire 55 ± 5 kN/m
Mesh tensile strength with 3.00 mm wire 72 ± 5 kN/m
Dimensional tolerance ±5%
Main compliance standards SANS 1580 and EN 10223-3
Standard Wire Configurations
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Mesh wire, Selvage wire, Lacing
ng wire
2.70 mm 3.40 mm 2.20 mm
3.00 mm 3.90 mm 2.50 mm
The selvage wire is larger than the main mesh wire to strengthen the basket edges and provide secure connection points during assembly.
Minimum Zinc-coating Quantities
Wire diameter Minimum m zinc coating
2.20 mm lacing wire 240 g/m²
2.50 mm lacing wire 260 g/m²
2.70 mm mesh wire 275 g/m²
3.00 mm mesh wire 275 g/m²
3.40 mm selvage wire 275 g/m²
3.90 mm selvage wire 290 g/m²
The zinc coating adhesion complies with SANS 10244-2. According to the TDS, accelerated aging tests conducted in a sulfur dioxide environment under ISO 6988 showed no more than 5% dark-brown rust after 28 discontinuous test cycles.
Standard Gabion sizes
Length Width Height Volume
1.0 m 1.0 m 1.0 m 1.0 m³
1.5 m 1.0 m 1.0 m 1.5 m³
2.0 m 1.0 m 1.0 m 2.0 m³
3.0 m 1.0 m 1.0 m 3.0 m³
4.0 m 1.0 m 1.0 m 4.0 m³
2.0 m 0.5 m 0.5 m 0.5 m³
2.0 m 1.0 m 0.5 m 1.0 m³
3.0 m 1.0 m 0.5 m 1.5 m³
All dimensions are nominal and subject to a permitted tolerance of ±5%. Other sizes may be manufactured on request, although custom sizes are generally more economical for large-volume orders.
Assembly and Installation
Gabion baskets are supplied unfilled and assembled on site. Securely connect adjacent panels and baskets using the specified lacing wire or approved steel fastening rings.
Where rings are used, the TDS specifies:
• Ring-wire diameter: 3.00 mm
• Tensile strength: Greater than 1,720 MPa
• Pull-apart strength: Greater than 2.0 kN
• Maximum ring spacing: 200 mm
• Nominal overlap after closure: 25 mm
The assembled baskets should be properly aligned, connected to adjoining units, and filled progressively with clean, hard, durable, and suitably sized stone. Internal diaphragms, bracing and careful stone placement help maintain the basket’s shape and minimize excessive bulging.
Stone-filling Guidance
The stone used should generally be:
• Hard, durable and resistant to weathering
• Free from excessive soil, clay and organic matter
• Larger than the mesh opening to prevent material loss
• Well graded to reduce large voids
• Carefully placed along exposed faces for a neat finish
The project engineer should determine the exact stone grading, foundation preparation, structural dimensions, and installation method based on site conditions and expected loads.
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